Products
For manufacturing sheet foam pads
Magnetic elastic ink
Magnetic Elastomer Ink
기존 공정
When producing car seat foam pads, non-woven fabric is attached to the inside of the mold.
And I used velcro or rubber magnets to position the non-woven fabric inside.
These conventional processes result in a decrease in the adhesive strength of the Velcro due to repetitive operations.
This results in reduced work accuracy and defective products.
반복작업 에 의한 벨크로 접착력 감소
작업정확도 감소
불량품 발생
Magnetic elastic ink
This product uses magnetic ink and magnets to attach non-woven fabric to areas that require adhesion. By applying elastic magnetic ink and attaching it to a magnet, adhesive,
It can be attached to the desired location without using Velcro, etc. Although there is an initial cost, the production yield is increased and the cost is reduced due to the reduction in defective products. As shown in the video below, there are no cracks or dust even when folded 360 degrees. The suction power can be adjusted and the existing mold can be used as is. Simply make a tap on the existing mold and assemble the screw-type magnet.
Instead of Velcro on the backrest, attach a magnet to the red dot location.
Sheet Foam Pad Prints magnetic elastic ink on non-woven fabric at the same location as the magnet.
The non-woven fabric is positioned precisely and wrinkle-free by magnetic force.
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자기탄성잉크 프린팅 예시(부직포)
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Easy to work even for unskilled people
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Significantly reduced defect rate
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Dramatically increased productivity
표면 흡착력 실험 영상
Crack and dust generation experiment video
Description video
Clicking on the link will take you to the YouTube channel.
Specification
How to use the product
Product Stirring Stir the product thoroughly before use.
Drying conditions To achieve good performance of the coating, it must be dried under appropriate conditions.
The surface treatment material must be clean and free of foreign matter, oil, and moisture.
caution
Avoid approaching fire.
Store in a cool place, avoiding direct sunlight (above the inlet)
Store the remaining amount in the same way after use.
Predicted consumption
For Dot Ø25mm
5,000 Dot Printing Based on 1kg of Magnetic Elastic Ink
Approximately 100 dots are used in the front and rear seats of one vehicle
Approximately 50 units can be printed per 1kg
Seat cushion non-woven fabric
Magnetic elastic ink Ø25mm
1. Production yields are increased and the cost is reduced by reducing defective products.
2. As you can see in the video, our ink does not crack even when folded 360 degrees.
3. Even if you rub them together, the magnetic metal powder does not fall off.
4. When high pressure is applied during foam pad filling and molding, the non-woven fabric is damaged due to the difference in hardness between the areas where ink is applied and areas where ink is not applied. However, our products are elastic and flexible, so there is no problem with damage.
5. The suction power is adjustable.
6. You can use the existing mold as is. Just tap the existing mold and attach the screw magnet.
Magnets are also available.
You can download the catalog below for more detailed information.